Machine Safety

BRE Services delivers turnkey machine safety projects, workplace safety solutions and machine safety training. From risk assessment to implementation and safety validation, our TÜV-certified safety engineers are supported by our Automation, Electrical, and Mechanical teams, ensuring end-to-end ownership and accountability.

Comprehensive Machine
Safety Services

Our extensive knowledge of local and international safety standards and legislation allows us to provide a tailored, practical solution based on your requirements: Safety Category, Performance Level (PL), or Safety Integrity Level (SIL).

Risk Assessment
  • Hazard identification
  • Estimation and evaluation of risks
  • Risk reduction recommendations
  • Performance Level Required (PLr)
  • Estimation of risk reduction
Safety Requirements Specification (SRS)
  • Guarding design requirements
  • Safety function definition
  • Zoning and Reset
  • Design verification
Safety Projects
  • Project planning and management
  • Design and schematics
  • Device selection and procurement
  • Electrical and mechanical upgrade
  • Programming and integration
  • Commissioning, verification and documentation
Safety Validations
  • Verify safety design specifications
  • Evaluate installed safety systems
  • Functional and fault testing
  • Check compliance with relevant standards
  • Document test results
  • Recommend any corrective actions
Plant Assessment
  • Machine analysis
  • Evaluate existing LOTO systems
  • Develop procedures and signage
  • Train personnel and complete competency checks
Lock-Out/Tag-Out (LOTO) Systems
  • Machine analysis
  • Evaluate existing LOTO systems
  • Develop procedures and signage
  • Train personnel and complete competency checks
Stop Time Measurement
  • On-site service
  • Calculate the safety distance in accordance with AS 4024.2801
  • Monitoring and re-evaluation recommendations

Tailored Machine Safety Training

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OHS/WHS Key Responsibilities
  • 2 hour Training Session
  • Employer & Employee Legal Requirements
  • Safety system lifecycle requirements
  • Introduction to key safety principles
  • Safety categories – Why use them
  • Differences between performance levels and SILs
  • Safety Validation key principles
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Introduction to Machine Safety
  • 4hr Course – Covers High level concepts
  • Designer/Manufacturer/Supplier legal requirements
  • Key documentation required for all plant
  • Risk Assessment principles
  • Introduction to Safety Categories
  • Introduction to Performance Levels & SILs
  • Safety Validation Process
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Extended Machine Safety
  • Full-day course – Details Key Safety Principles with practical examples.
  • Designer/Manufacturer/Supplier legal requirements
  • Key documentation required for all plant
  • Risk Assessments – How to
  • Safety Categories
  • Safety Control System Evaluation & Design
  • Performance Levels & SILs
  • Safety Validation Process
  • LOTO Requirements & Processes
  • Test rig circuit evaluation and validation examples

The Key Benefits of Choosing Our Machine Safety Services

At BRE Services, we transform workplace safety challenges into seamless solutions. From risk assessment to validation, we ensure your workplace not only meets all safety standards but does so with practical, efficient solutions designed for your unique environment.

Comprehensive Expertise

Turnkey machine safety projects delivered by TÜV-certified safety engineers

End-to-end ownership from risk assessment to implementation and validation

Integrated support from specialised Automation, Electrical, and Mechanical teams

Trusted Solutions

Strong relationships with leading safety device manufacturers

Guaranteed unbiased recommendations based on your specific needs

Extensive knowledge of local and international safety standards and legislation

 

Tailored Safety Compliance

Customised solutions aligned with your required Safety Category

Implementation according to Performance Level (PL) requirements

Systems designed to meet Safety Integrity Level (SIL) specifications

Practical approaches that ensure legislative compliance throughout the machine safety lifecycle

Success Stories: Our Impact in Machine Safety

Our expert team delivers comprehensive safety projects with end-to-end accountability, provides unbiased recommendations backed by industry-leading partnerships, and implements tailored compliance solutions that meet your specific requirements.

Animal Interlock System (AIS)

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Transfer Cars Area Scanner Upgrade

This project entailed the upgrade of fifteen transfer cars across three sites for a prominent client in the packaging industry.
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Extrusion Plant Safety Upgrade

We undertook an extensive safety upgrade on an existing brick extrusion line, fully managing the project from concept to validation.
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What Our Clients Say
Success Stories and Feedback

BRE Services developed and implemented a safety control system for one of our dangerous animal enclosures. Their innovative approach integrated seamlessly with our existing procedures, adding an additional layer of protection for our staff and visitors. Their engineering expertise gave us confidence in a critical area, and their post-project support has been exceptional.

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Stuart Cross

Zoos Victoria

Krones Pacific has enjoyed a strong, mutually beneficial, working relationship with BRE over the past 15 years.

This strong working relationship coupled with BRE’s ability to understand and deliver on expectations has led to the successful completion of many Krones projects throughout Australia.
BRE’s quality of workmanship, professionalism and reliability have positioned them as a key partner for Krones Pacific.

Krones Pacific looks forward to continuing to work with BRE on many more successful projects in the future.

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Richard Gahagan

Krones Pacific

I’ve been consistently impressed with the service provided by BRE Services from Boral. Their response times across all our sites are incredibly fast, ensuring minimal downtime. The team is always proactive and efficient, and the follow-up work is top notch ensuring everything is running smoothly long after the initial service. BRE’s dedication to quality and reliability has made them an invaluable partner for us. Highly recommended!

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Daniel Durham

Boral

BRE has been a trusted partner of Vanderlande over 5 years delivering quality electrical installation services on various logistics automation projects. The BRE team at all levels of the business uphold high level of professionalism, quality standards and effectiveness in managing the best outcome for their clients. Their relationship-based approach towards clients is a critical factor of the successful partnership between Vanderlande and BRE.

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Daniel Benjamin

Vanderlande

I have worked with BRE for nigh on 16 years as a contract service provider, emergency break downs when we needed immediate assistance and small & large capital projects. The scope of work has covered contract electrical/control service, electrical and power design, layouts, MES and Batch Control systems, and many areas of compliance for new and old facilities. BRE have always responded quickly providing the right assistance. Of course, all of this work has been provided at the right commercial price. In the past 16 years the industry has changed. More and more automation, the emergence of the digital footprint and recently the use of AI. BRE have always invested in the future and can be relied on to have a product, advice or service to meet your needs.

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John Buckley

Pact Group

BRE has proven themselves to be an exceptional partner, particularly when it comes to delivering under pressure. When our project deliverables shifted the BRE team were there to support.

BRE has consistently demonstrated exceptional value as an automation partner, particularly through their comprehensive knowledge of a broad range of PLC systems and industrial networking.

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Mark Nield

Erilyan

BRE Services has been supporting Alto Mulgrave and Moorabbin sites, and I have always found they are always available—no matter if it’s a minor issue or a complex factory challenge. Their reliability and advanced expertise in handling intricate electrical systems have kept our production running smoothly. I trust them implicitly and highly recommend their services.

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Gavin Krygger

Pact Manufacturing

BRE played a key role in the successful delivery of the new Pact-operated state-of-the-art Circular Plastics Australia recycling facility in Laverton North, VIC. Their attention to detail in the electrical installation of the two production lines showcased their experience and commitment to quality.

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Elcio Lizak

Pact Group

BRE Services has been crucial to KNAPP’s success as a Value Chain Tech Partner in Australia.

Their expert electricians and dedicated management team have consistently delivered outstanding results.

The transparency and mutual respect in our collaboration make this partnership truly exceptional.

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Laurenz Pinter

KNAPP Australia

Throughout my career as a maintenance and engineering specialist, BRE have been my key support agent for all electrical, safety and automation solutions.

Whether it is a short-term shift cover role, large scale automation project, a safety improvement assignment or optimising a process with software implementation they have always delivered on expectations.

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James Murphy

Freedom Foods

Benefits You Can Count On with
BRE Services

When you choose BRE Services, you’re partnering with a team dedicated to excellence, reliability, and innovation. Our clients benefit from industry expertise, tailored solutions, 24/7 support, and a commitment to delivering results that drive operational success.

40+ Years of Industry Expertise

Backed by decades of experience, we have a proven track record of delivering exceptional solutions.

150+ Skilled Professionals

Our dedicated team of over 150 experts ensures high-quality service and innovative solutions for every project.

Round-the-Clock Support

We provide 24/7 service and support, ensuring your operations run seamlessly without downtime.

Nationwide Project Delivery

From Melbourne to across Australia, we successfully deliver projects wherever they’re needed.

Reach Out to BRE Services

Whether you have questions, need more information, or want to discuss how we can support your business, we’d love to hear from you. Our team is ready to provide assistance and answer any inquiries you may have. Reach out to us today, and let’s start building a successful partnership.

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