BRE Services completed a multi-site upgrade of fifteen trolley cars for a leading client in the packaging industry, enhancing safety and operational reliability across three facilities. The project involved integrating a new safety controller system with existing Allen-Bradley and Omron PLC frameworks—demonstrating BRE’s capability to unify diverse control systems without disrupting operations.
Our turnkey approach included detailed risk assessments, safety system design, hardware upgrades, and full safety validation. A standout feature was the development of a custom brake test procedure, accessible via the HMI, which enabled periodic testing of area scanners to ensure consistent stopping distances and compliance with safety standards.
The upgrade incorporated Leuze MSI 410S area scanners, Siemens S7-1200F failsafe controllers, and Siemens G120C variable speed drives with safe-speed encoder monitoring, delivering advanced object detection and robust safety control.
This project reflects BRE’s commitment to delivering innovative, safety-driven solutions that enhance both performance and compliance in complex industrial environment
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